General Project Experience
PHOENIX
BIO-SYSTEMS, INC.
at ICM, Inc.
310 North First Street, P.O. Box 116
Colwich, Kansas 67030
· Anaerobic · Wastewater Treatment · Groundwater · Odor ·
· Distillery · Microbial Control ·
·
Supplied
skid-mounted 2-module Bio-Methanator
unit to a fuel ethanol plant in
·
Supplied skid-mounted 4-module Bio-Methanator unit to a fuel ethanol
plant in
·
Supplied
skid-mounted 2-module Bio-Methanator
unit to a fuel ethanol plant in
·
Supplied
skid-mounted Bio-Methanator unit to a fuel ethanol plant in Marcus, IA.
Unit was skid-mounted in ICM/Phoenix shop and designed to remove up to
8,000 ppd COD from evaporator condensate. Unit was delivered in
December 2002 and started up in April 2003 for Little
Sioux Corn Processors, LLC,
·
Supplied skid-mounted Bio-Methanator unit to a fuel ethanol plant in
·
Supplied
skid-mounted Bio-Methanator unit to a small fuel ethanol plant in
·
Supplied
skid-mounted dual Bio-Methanator
unit to Michigan Ethanol, LLC, a new 40 million GPY fuel ethanol plant in
·
Supplied
skid-mounted, dual Bio-Methanator unit to MidWest Grain Processors, LLC, a 40
million GPY fuel ethanol plant in Lakota, IA. Unit was skid-mounted in ICM/Phoenix
shop and designed to remove up to 8,000 ppd COD from evaporator condensate and
waste CIP water. Unit was installed in one week in April 2002 and
subsequently started up in 10 days in November 2002 for MidWest Grain
Processors, LLC, Lakota, Iowa.
·
Supplied
skid-mounted, dual Bio-Methanator unit to Badger State Ethanol, LLC, a 40
million GPY fuel ethanol plant in
·
Supplied
skid-mounted dual Bio-Methanator
unit to Tall Corn Ethanol, LLC, a new 40 million GPY fuel ethanol plant in
· Supplied
skid-mounted dual Bio-Methanator
unit to Northern Lights Ethanol, LLC, a new 40 million GPY fuel ethanol plant in
· Supplied
skid-mounted Bio-Methanator
unit to a 30 million GPY fuel ethanol plant in
· Supplied
skid-mounted, dual Bio-Methanator
unit to Adkins Energy, LLC, a 36 million GPY fuel ethanol plant in
·
Supplied
skid-mounted, dual Bio-Methanator unit to Glacial Lakes Ethanol, LLC, a
40 million GPY fuel ethanol plant in
· Supplied skid-mounted Bio-Methanator unit to a fuel ethanol plant in Bartow, FL. Unit was skid-mounted in ICM/Phoenix shop and designed to remove 4,000 ppd COD from evaporator condensate. Unit was installed and started up in less than two weeks in December 2001 for Parallel Products of Florida, Inc., Bartow, Florida.
· Supplied skid-mounted, dual Bio-Methanator unit to Exol, LLC, a 36 million GPY fuel ethanol plant in Albert Lea, MN. Unit was skid-mounted in ICM/Phoenix shop and designed to remove 8,000 ppd COD from evaporator condensate and dryer stack scrubber water. Unit was installed in one week in May 2001 and subsequently started up in 10 days in October 2001 for Broin and Associates, the engineer for Exol, LLC, Albert Lea, Minnesota.
· Supplied skid-mounted dual Bio-Methanator unit to a new 40 million GPY fuel ethanol plant in Wentworth, SD. Unit was skid-mounted in ICM/Phoenix shop and designed to remove 8,000 ppd COD from evaporator condensate and dryer stack scrubber water. Unit was installed in one week in May 2001 and subsequently started up in 10 days in Sept 2001 for Broin and Associates, the engineer for Dakota Ethanol, LLC, Wentworth, South Dakota.
· Supplied skid-mounted Bio-Methanator unit to a 30 million GPY fuel ethanol plant in Winthrop, Minnesota. Unit was skid-mounted in ICM/Phoenix shop and designed to remove 4,000 ppd COD from evaporator condensate. Unit was installed in one week in March 2001 and subsequently started up in 10 days in June 2001 for Heartland Corn Products (HCP), Winthrop, Minnesota.
· Supplied skid-mounted Bio-Methanator unit to a small fuel ethanol plant in Scotland, South Dakota. Unit was skid-mounted in ICM/Phoenix shop and designed to remove 1,000 ppd COD from evaporator condensate. Unit was delivered and started up October, 2000 for Broin Enterprises, Inc. (BEI), Scotland, South Dakota.
· Design Team Leader, Operations Start-up and Training Supervisor for turnkey provision of ICM/Phoenix Bio-Methanator treating 150 gpm evaporator condensate at Golden Triangle Energy, GTE, LLC, Craig, Missouri.
·
Design
Team Leader, Operations Start-up and Training Supervisor for turnkey provision
of ICM/Phoenix Bio-Methanator
treating 150 gpm evaporator condensate at Northeast Missouri Grain Processing, NEMO,
LLC, Macon, Missouri.
·
Design
Team Leader, Operations Start-up and Training Supervisor for turnkey provision
of ICM/Phoenix Bio-Methanator
treating 400 gpm evaporator condensate. High
Plains Corporation Fuel Ethanol Facility, York Nebraska.
Provided permit modification services (NDEQ)
·
Design
Team Leader, Operations Start-up and Training Supervisor for turnkey provision
of ICM/Phoenix Bio-Methanator
treating 150 gpm evaporator condensate at Pro-Corn LLC, Preston, Minnesota.
·
Design
Team Leader, Operations Start-up and Training Supervisor for turnkey provision
of ICM/Phoenix Bio-Methanator
treating 150 gpm evaporator condensate at Agri-Energy, LLC, Luverne, Minnesota.
·
Design
Team Leader, Operations Start-up and Training Supervisor for turnkey provision
of ICM/Phoenix Bio-Methanator
treating 150 gpm evaporator condensate at Denco,
LLC,
Morris, Minnesota.
·
Design
Team Leader and Operations Supervisor for 10,000 gallon High Rate Anaerobic Bio-Methanator
at High Plains Corporation Fuel Ethanol Facility in Colwich, Kansas.
·
Develop
high rate Bio-film Anaerobic Bio-System
for the treatment of ethylene, diethylene, and propylene glycol wastewaters from
airport stormwater run-off for A3 Environmental, Sarasota, Florida.
·
Provide
complete design, operator training and start-up services of Bio-film Anaerobic
Bio-System for the treatment of distillation wastewaters and reduction of
sewer surcharge for ethanol distilling plant in Colorado.
Ag Power of Colorado.
·
Design,
fabricate, and start-up of ICM/Phoenix Anaerobic
Bio-Methanation system for the treatment of soft drink syrup production
wastewaters at A.L.I. for Enviro-Care, Inc., San Juan, Puerto Rico.
·
Provide
design for two-stage Wastewater Treatment
system for Downflow Bio-Film Anaerobic
Filtration and land application of yeast-drying operation process
wastewaters for yeast processing plant in Georgia.
·
Develop,
design, construction oversight and start-up of solvent Hazardous Waste Upflow Bio-Film Anaerobic system capable of 15
grams/liter/day COD destruction of overspray solvents from can making internal
coating operation. Coors Container,
Golden, Colorado.
·
Developed
pilot scale Downflow Bio-Film Anaerobic
system capable of destruction of 30 gram/liter/day chemical oxygen demand (COD)
for brewery wastewater.
·
Provide
design of Fixed-Bed Upflow Anaerobic
(Bio-Methanation) waste treatment facility for alcohol distillery thin stillage
treatment in Louisiana.
· Nutrient balance, process optimization, process design evaluation for operating cheese whey permeate Bio-Methanation Suspended Growth Phase reactor in Wisconsin. Provide operations management, systems optimization and redesign for Bio-Methanation and Aerobic Sequencing Batch Reactor plants for the treatment of cheese plant wastewaters and cheese whey permeate.
·
Provide equipment, engineering, and
turn-key installation of Process Control
Upgrade to existing waste water anaerobic lagoon.
Ag Processing, Inc., Hastings, Nebraska.
·
Provide
design basis for three-stage Wastewater
Treatment facilities including
Bio-Film Anaerobic, Aerobic Lagoon
and Land Application system.
Assist client in obtaining wastewater (NPDES) and air quality permits
from Nebraska Department of Environmental Control.
·
Optimization
of six (6) MGD Brewery process waste treatment plant. Develop and evaluate Selector
Operation for process upgrade and reduction of polymer use.
·
Direct
bench scale Treatability studies for
the application of Sequencing Batch
Reactors to brewery process waste.
·
Provide
design of Aerobic Bio-filtration Modular system
for treatment of landfill leachate in New York State.
·
Provide
design for modular domestic wastewater treatment system for use in salt water at
Bahamas Resort. Zeta Tech, Inc.
·
Provide
treatability report and complete dual Aerobic
Submerged Bio-Tower Design for treatment of groundwater contaminated with
chlorinated hydrocarbons and solvents at the Lowry Superfund Site in Colorado. Provided
Modular Dual Bio-Reactor system.
·
Treatability
study for the use of Downflow Bio-Film
Bio-reactors for the treatment of solvent contaminated groundwaters at RCRA site
in Michigan. Upjohn/RTG, Inc.,
Denver/Lakewood, Colorado.
·
Develop
design for in-situ Bio-Remediation of contaminated groundwater at
can manufacturing facility. Provide
microorganisms capable of destruction of chlorinated hydrocarbons.
Design pilot system for in-situ injection/remediation in order to model systems for
full-scale design. Coors Container
Can End Manufacturing, 44th & McIntyre, Golden, Colorado.
·
Develop
data and report to Colorado Department of Health on Natural Bio-degradation in-situ
of ethyl acetate and toluene in contaminated groundwater for paper packaging
producer. Graphics Packaging,
Boulder, Colorado
·
Design
of soil washing and Land Farming system for the remediation of Chlorinated
Hydrocarbons and Oils in
contaminated soils. Coors
Container, Golden, Colorado.
·
Advise
engineering project teams for contaminated Groundwater
Site Assessments and remediation of hydrocarbon spills.
Prepare site assessment and remediation plans for submission to
regulatory authorities. Technical advisor to Coors Project Manager in the development
of remediation plans for Lowry Superfund Site.
·
Provide
groundwater treatment Aerobic Upflow
Biologically Activated Carbon Bio-Reactor system for treatment of BTEX
contamination at UST Remediation site in Panama City, Florida.
Spectrum Environmental, Pelham, Alabama.
·
Provide
design parameters and treatability for the Bio-Remediation of
Petroleum Contaminated Soils and
Waste Oil pit under contract to LT Environmental for a petroleum processing
site near Greeley, Colorado.
·
Provide
treatability for the Bio-Remediation of Waste
Oil pits in Wyoming. Treatability
testing included the assessment of ex-situ
Bio-reactors and the application of on-site land farming of petroleum waste pit
liquor and contaminated site soil. LT
Environmental, Denver, Colorado.
·
Develop
plan and equipment design for the treatment of hydrogen sulfide Odor
and Corrosion Control in municipal wastewater systems in Florida.
Equipment design included a simple air-lift aerator for lift station
application and Odor Bio-Scrubbers for
hydrogen sulfide removal at master lift station.
·
Design,
direct pilot operations, and provide engineering scale-up parameters for
full-scale Bio-Filter for the
destruction of Volatile Organic Air
Emissions from aluminum can production plan.
·
Provided
microbiological process and design parameters for the development of full-scale Bio-Filter
designed to eliminate organic and sulfide Odors
created by waste activated sludge management system in Colorado.
·
Provide
design of Odor Bio-Scrubbers for
fermentation plant odor emissions in Colorado.
·
Provide
Odor Bio-Scrubber for stack off-gas
at Agri-Energy, LLC, Luverne, Minnesota.
·
Manage
Qualification Production Trials for a
15-million gallon per year Fuel Ethanol
Plant in western Nebraska in order to preserve Nebraska State Alcohol
Tax Credits. Assemble and
direct complete start-up and operating team on year-end short notice.
Start-up plant and produce qualifying amount of 200° Proof fuel alcohol.
Credits were preserved. Provided
technical feasibility, economic evaluation, and recommendations to owners for
disposition, sale, and/or liquidation options for the plant.
·
Provide
Technical and Economic Evaluation and
liquidation value study for Fuel Alcohol
Plant in South Dakota under contract to professional liquidation firm.
Asset Management Inc., Miami, Florida.
·
Direct
Pilot Operation (5,000 gallons per
week) for the technical and economic feasibility of the recovery of USP
Grade Glycerol from fuel alcohol plant thin stillage.
Investigate the application of pressure filtration, DE pre-coat vacuum
filtration, ceramic micro-filtration, ultra-filtration, nano-filtration, ion
exchange, and evaporator unit operations in 5,000 gpw pilot plant. Provide operations management, process analysis, unit
operations assessments, economic feasibility, and recommendations for future
development and scale-up to fuel alcohol client.
·
Provide
design basis for Corn Processing, Continuous
Ethanol and Torula Yeast
production facilities for fuel alcohol plant in Sutherland, Nebraska.
Provide mass balance, process flow, and equipment recommendations to
client for application to experimental concept corn wet milling plant.
·
Contract
for engineering, reconstruction, start-up and operation of 400,000 gpy Alcohol
Distillation and Dehydration
facility for the disposal of waste beer in Barnesville, Colorado.
·
Design,
start-up of Alcohol Production and Waste
Treatment Systems for potato waste-to-alcohol plant in Colorado.
Provided optimization and operation training for grain conversion, Fermentation
and Waste Treatment facilities. Developed
process control lab and trained personnel.
·
Technical
assessment, economic evaluation, and asset valuation of two (2)
Alcohol Production Plants in Virginia.
Provided redesign specifications, equipment recommendations, and
investment required to make plants operational for insurance carrier in
Virginia.
·
Provide
assessment and control measures for microbial hydrogen sulfide production and Bio-Fouling
corrosion problem in oil/water emulsion, metal working system at can production
facility. Coors Container Company,
Golden, Colorado.
·
Microbial
corrosion Bio-Fouling assessment and control in water cooling systems for
aircraft maintenance operations. Provided
control measures to stabilize cooling system for major carrier in Denver.
Frontier Airlines, Denver, Colorado.
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